5 Best Kreg Jig Systems

Special Kreg Jig features

The Kreg Tool Company doesn’t just make pocket-hole jigs. There is also a handy decking jig (so you can fix your boards without ugly nail heads showing), a specialist drawer-side jig (of particular interest to cabinetmakers), and several other additions. However, they are all variations of the pocket-hole idea, so that’s what we’re focusing on here.

• The accuracy of the drill guide is vital. Some manufacturers use aluminum. It’s light, so it’s easy to move around, but it’s prone to wear, particularly from a high-speed steel drill bit. Kreg Jigs are made from a nylon material reinforced with fiberglass. The tough composite then has hardened steel drill guides inserted, which come with a lifetime warranty. This ensures precision and repeatability.

• Clamping the workpiece firmly in the jig is another important aspect. Wood is soft, so the clamp can’t be too aggressive or it will mark the surface. Some makers use a threaded version. Kreg favors a toggle clamp (which has more positive closure) or, on the top-end K5, an adjustable ratchet.
  If the material is too large to move to the jig, Kreg drill guides are all demountable, and each has its own specific clamping point. This gives unrestricted mobility, and it means you can often carry out furniture repairs in situ. If you buy a full Kreg Jig system, you’ll find a clamp included (the K5 model is even self-adjusting). Many DIY woodworkers, as well as professionals, already own C-clamps that will do the job.

• Setting up the jig has to be clear and simple. Measurements on Kreg Jigs are molded into the body so there’s no mistake. Hole depth and screw size charts are also provided. Nothing is left to chance.

• You have a choice of jig systems. You can buy a comprehensive system like the K5, or start smaller and add components as you need them. Kreg will even sell you a case to keep them all in!

• Waste always presents challenges to woodworkers. The bench-mounting Kreg jigs have expanded recesses for better chip clearance. Some have dust extraction ports.

• Project plans abound. Kreg offers a number of downloadable project plans, and the popularity of their pocket-hole jig systems is such that dozens more are available from independent designers, furniture makers, and enthusiastic amateurs.

Kreg Jig prices

We looked at a number of cheaper pocket-hole jigs that compete with Kreg. The main problems with them are excessive play in the components (which makes accuracy very hit-and-miss) and less robust construction. In general, they aren’t as versatile, and most are two-hole rather than three-hole systems. Kit contents can appear impressive, but the numbers are often padded with small items like screws or dowels.

A Kreg Jig is an investment, though it doesn’t have to be a large one. You can buy a Kreg Jig system for about $40 to about $200.

The R3, at around $40, is only $10 more than the cheaper alternatives we reviewed. That’s not a great deal extra for the long-term accuracy and durability that has made Kreg the market leader.

At the upper end of the price range, the comprehensive K5 Master System is a tool for professionals, but the precision and time savings you gain mean that even at close to $200, it’s a worthwhile buy.

Tips

• With any jig, setup is key. Don’t rush things, particularly when you first get your jig. The old woodworker’s adage of “measure twice, cut once” is true here, too. The most common mistake comes when setting the jig and drill collar to the thickness of your wood. Check twice, drill once. Although pretty straightforward, initial testing with a few pieces of scrap wood is a good idea to get used to the way the jig works.

• You can fix errors. If you do make a mistake, you can make almost invisible repairs with a Kreg pocket-hole plug cutter. This cuts wooden plugs the same size as your hole. Glue in the plug, sand it down, and nobody will be any the wiser!

• Use pocket-hole screws if possible. You can use ordinary wood screws, but pocket-hole screws are designed for faster, more secure fixing. There are two kinds: coarse thread for plywood and softwoods (such as pine), fine thread for hardwoods (like oak). The length also varies, to suit different thicknesses of material, so it’s important to check that you have the right ones.

FAQ

Q. If I use pocket holes, do I still need to glue the joints?

A. In theory, no. In practice, many professionals recommend it. Wood – even plywood – will expand and contract as humidity changes. So it’s possible screwed joints can work loose over time. A little wood glue will ensure your joints remain solid.

Q. Some of the drill guides have uneven spacing. What’s that for?

A. Kreg Jigs are designed to allow you to make strong joints, regardless of material widths. For instance, if you have boards two to three inches wide, you would use guide holes A and B. For narrower material, you would use B and C, and so on. Instructions are included with your jig, including recommendations when fixing much wider panels.

Q. Is there anywhere online to help me get the most out of my Kreg Jig?

A. Lots of places. Besides the Kreg website (kregtool.com), two of the most popular are YouTube and Pinterest. Both have clear tutorials, dozens of tips and tricks for using a Kreg Jig, and literally hundreds of interesting projects, too. Beware, though – Kreg joinery can get a bit addictive!